Analysis of grinding media effect on specific breakage rate function of particles in a full-scale open circuit three-compartment cement ball mill

Abstract

A full-scale three-compartment FLSmidth (R) cement grinding ball mill with dimensions of empty set3.5 x L10 operating in open circuit was sampled to analyse the grinding media effect on specific breakage rate function of particles. Size reduction performance of the ball mill was evaluated with respect to the applied grinding media size. Samples from the circuit and inside the mill were collected. Mass balance of the circuit was done using JKSimMet Steady State Mineral Processing Simulator. Specific discharge and breakage rate functions of particles were estimated using perfect mixing modeling approach (Whiten, 1972) on the basis of the proposed open circuit three-compartment ball mill model structure (Genc and Benzer, 2015). Maximum specific breakage rate was related to maximum grinding media size in the grinding compartments. An exponential correlation was found to exist between maximum grinding media size and maximum specific breakage rate. Relationship between maximum grinding media size and maximum particle size was also fitted to an exponential function. Findings indicated that, grinding performance of cylpebs applied in the third compartment did not improved the size reduction performance as compared to the grinding performance of the first and second compartment. (C) 2015 Elsevier Ltd. All rights reserved.